The suspension system has been an ongoing challenge. When we bought the truck, it had already been modified with air bags instead of springs in the rear. Tom and Rig Parts in Belize made some modifications to that system, like swapping out computer controls for simple mechanical controls. We’d also put more heavy duty shocks on when we first pulled into the US last August. All that helped, but over the past nine months things have become a little softer, so when we were in Albuquerque Tom found a shop that specializes in big RVs, and started talking to them. This is Garber Diesel in Versailles, MO, and the past couple of weeks have been spent tweaking our schedule to get to Versailles by last Monday. They were ready to take the rig into the shop on Tuesday morning, and make the change to the suspension system. Tom asked if they could also replace some rubber brake hose that he had purchased since arriving in the USA as well, which they also said they could do, and did. And then Tom started talking to their service manager, a truly wonderful man named Bruce.
Tom has had a few other ongoing concerns with how the truck is running, but hasn’t had anyone who understands the issues well enough to talk to about his concerns. He haunts the on-line forums, but they’re not really that much help when they can’t hear the specific noise Tom tries to explain, or feel the exact vibration. Bruce and the mechanics at Garber had the truck, and the experience with Fords, and the experience with RVs. So, they did some test drives. One of the concerns Tom had is a really loud noise the truck makes when climbing a mountain. Tom read online that it’s “only” a fan that kicks on when the coolant, oil, or transmission fluids reach a certain temperature, but it sounds like such a horrible noise that the simple explanation was hard to believe. But, in this case it was true. It sounds like a jet engine under the hood!
However, the bad news is that another noise in the background when we’re running under a load, really was a bad noise. Ford Diesel 6.4 engines are known for a problem with their turbo, and the other more subtle strange noise is actually a very bad noise. The turbo could run for another 50,000 miles, or it could crap out in a few thousand miles. In a few thousand miles we plan to be heading through Canada to the wilds of Alaska, so we’re not really interested in being dead in the water in the middle of nowhere. Bruce said he would call around and see how long it would take to get a replacement unit, and Tom started calling around to see if he could find anything that we could have installed farther along our path in order to get on the road if it was going to take a while to get to the shop. Bruce was the first to get the bad news on replacement units; there are none to be had anywhere in the US right now, and they won’t even give an expected delivery date. If were were going to be touring around the US and weekending in our camper, this wouldn’t be too bad, and we’d just run with what we have and hope for the best. But, that’s not what we’re doing, and we’d really like to prevent a big problem. So, Bruce looked more into modifications already made to our truck and found that a non-stock unit would work, which was shipped to arrive at the shop early this week. We pulled the trigger on ordering it and are planning to stay in the area for the next week so Garber can install it.
In the meantime, Tom had also mentioned that the passenger side air ride system was losing pressure, and asked if they could take a look at that. They did, and found that three of the four airbags were showing signs of rubber decay. When we got the truck, which at that point had only 30,000 miles on it but which had been sitting in Belize for almost 10 years, we had almost everything rubber replaced because rubber decays over time. But, the air ride system parts weren’t available in Belize, so we left the old airbags. So, it wasn’t a big surprise that the bags on the truck had reached their end of service limit. Garber ordered four new airbags, and took the truck back into the shop to install them. However, they found that they had to remove the rear wheel hubs in order to remove the air bags. This was great, except it meant that the truck was in the shop overnight, which meant we had to find someplace else to sleep. The local Versailles hotel doesn’t allow dogs, so we found a room at a Motel 8 in Eldon, which is about 15 miles from Versailles. Garber was kind enough to loan us a car, which the owner calls “the beater,” so we could get ourselves to and from the motel. This was our first night out of the camper in 10 months, so we were a little stressed. We were also stressed because the hotel owner lied when we made the reservation and assured us that the total was the total even with the dogs, then tacked on another $25 when we got there. Tom was pissed, so when we checked out the next morning he asked the assistant manager to inspect the room so we wouldn’t have any other bogus charges added to our bill, and when he explained why he wanted the inspection, she refunded the $25 and apologized.